Abstract

The aim of this study was to quantify strain partitioning in HSLA-65 joints, welded with three types of weld filler: 6011 undermatched weld filler, 7018 matched weld filler, and 9016 overmatched weld filler. Strain measurements were made using a three-dimensional digital image correlation system while specimens were tested on a displacement controlled servo-hydraulic test frame. Crosshead displacement rates ranged from 0.056 mm/s to almost 56 mm/s. Coupons were cut from flux-core arc welded HSLA-65 plates to characterize the base metal, weld filler materials, and mismatched welds. Constitutive material properties could be extracted reliably for all coupons at the lowest displacement rate and showed that, as expected, all weld fillers had similar elastic modulus values but different yield strengths. A comparison of the peak strains at 85 per cent of maximum elongation showed that overall the failure strain was inversely related to the crosshead displacement rate. Analysis of the mismatched coupons found that the failure location was a function of weld filler and was independent of strain rate. Higher magnification imaging of the weld nugget showed that strain partitioning occurred within the weld zone, with slightly lower strains in the cap pass as opposed to the root pass.

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