An investigation into potential pathways for nickel and cobalt loss during impurity removal from synthetic nickel laterite pressure acid leach solutions via partial neutralisation

Abstract

The primary pathways by which nickel (Ni) and cobalt (Co) loss could occur from acidic sulfate solution during partial neutralisation of synthetic nickel laterite pressure acid leach solutions (to pH 4 at 85 °C) was investigated. Knowledge of the avenues by which Ni and Co loss occurs will enable minimisation of valuable metal losses through optimisation of the partial neutralisation process. Precipitation of Ni and Co as their hydroxides did not appear to be a pathway by which metal loss occurred during partial neutralisation. Additionally, co-precipitation of Ni and Co with either Fe(III) or Al was not found to be a significant route for valuable metal loss. Adsorption onto freshly precipitated hydrous oxides of Al and Fe(III), as well as haematite, a major component of nickel laterite pressure leach discharge solids, appeared to be the primary route by which Ni and Co loss occurs during partial neutralisation. There was a preference for Co to adsorb onto haematite and ferric iron precipitates whilst Ni preferentially adsorbed onto Al precipitates. The molar ratio of Al to Fe(III) in the synthetic feed liquor was found to be a key variable controlling Ni and Co loss during partial neutralisation. Final Ni losses initially increased with increasing Al/Fe molar ratio in the feed, being at their highest in the absence of Fe(III) (10.7% Ni loss), and when the Al/Fe molar ratio in solution was unity (11.9% Ni loss), then decreased significantly when the Al/Fe ratio in the feed liquor was greater than or equal to 2 (2% Ni loss). Cobalt losses generally decreased with increasing Al/Fe ratio in solution except for in the presence of haematite where Co losses were 3.30%, confirming that Co adsorption onto haematite is a significant route by which loss of this valuable metal occurs during partial neutralisation.