Abstract

As wind energy proliferates in onshore and offshore applications, it has become significantly important to predict wind turbine downtime and maintain operation uptime to ensure maximal yield. Two types of data systems have been widely adopted for monitoring turbine health condition: supervisory control and data acquisition (SCADA) and condition monitoring system (CMS). Provided that research and development have focused on advancing analytical techniques based on these systems independently, an intelligent model that associates information from both systems is necessary and beneficial. In this paper, a systematic framework is designed to integrate CMS and SCADA data and assess drivetrain degradation over itslifecycle. Information reference and advanced feature extraction techniques are employed to procure heterogeneous health indicators. A pattern recognition algorithm is used to model baseline behavior and measure deviation of current behavior, where a Self-organizing Map (SOM) and minimum quantization error (MQE) method is selected to achieve degradation assessment. Eventually, the computation and ranking of component contribution to the detected degradation offers component-level fault localization. When validated and automated by various applications, the approach is able to incorporate diverse data resources and output actionable information to advise predictive maintenance with precise fault information. Theapproach is validated on a 3 MW offshore turbine, where an incipient fault is detected well before existing system shuts down the unit. A radar chart is used to illustrate the fault localization result.

Highlights

  • With the rapid increase in the adoption of wind power for renewable energy generation, wind farm development and wind capacity installation have seen extensive growth

  • In certain offshore wind farm guidelines, condition monitoring system (CMS) is even mandatory for turbine monitoring (GL Renewables Certification, 2012)

  • supervisory control and data acquisition (SCADA) variables that are related with wind turbine operation are initially used to assist in deciding if individual CMS data instances can represent the true degradation condition for drivetrain

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Summary

Introduction

With the rapid increase in the adoption of wind power for renewable energy generation, wind farm development and wind capacity installation have seen extensive growth. Availability and reliability of offshore turbines are imposing challenges for productive and efficient offshore wind farms. A comprehensive report by National Renewable Energy Laboratory (2010) provided similar insight that: U.S offshore wind power has great potential of supporting a considerable percentage of electricity needs; while the improvement of reliability through condition monitoring is one of major technology trends that will greatly support operations and maintenance for turbines both onshore and offshore. The benefit of adopting CMS is discussed and justified, based on failure rates of key components and related cost. It proves that, on average, International Journal of Prognostics and Health Management, ISSN 2153-2648, 2013 012

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