Abstract

A hydraulic axial piston pump is the essential component of a hydraulic transmission system and plays a key role in modern industry. Considering varying working conditions and the implicity of frequent faults, it is difficult to accurately monitor the machinery faults in the actual operating process by using current fault diagnosis methods. Hence, it is urgent and significant to investigate effective and precise fault diagnosis approaches for pumps. Owing to the advantages of intelligent fault diagnosis methods in big data processing, methods based on deep learning have accomplished admirable performance for fault diagnosis of rotating machinery. The prevailing convolutional neural network (CNN) displays desirable automatic learning ability. Therefore, an integrated intelligent fault diagnosis method is proposed based on CNN and continuous wavelet transform (CWT), combining the feature extraction and classification. Firstly, CWT is used to convert the raw vibration signals into time-frequency representations and achieve the extraction of image features. Secondly, a new framework of deep CNN is established via designing the convolutional layers and sub-sampling layers. The learning process and results are visualized by t-distributed stochastic neighbor embedding (t-SNE). The results of the experiment present a higher classification accuracy compared with other models. It is demonstrated that the proposed approach is effective and stable for fault diagnosis of a hydraulic axial piston pump.

Highlights

  • Owing to the advantages of fast response, high power density and high stability, hydraulic transmission systems play a critical role in industry [1,2,3]

  • Due to the limitations of traditional machine learning in feature extraction and model training, deep learning (DL) based technology motivates the investigation of intelligent fault diagnosis [19,20,21]

  • To solve the problem of insufficient fault data, a combined intelligent approach was developed based on convolutional neural network (CNN), nonlinear auto-regression neural network and continuous wavelet transform (CWT)

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Summary

Introduction

Owing to the advantages of fast response, high power density and high stability, hydraulic transmission systems play a critical role in industry [1,2,3]. Due to the limitations of traditional machine learning in feature extraction and model training, deep learning (DL) based technology motivates the investigation of intelligent fault diagnosis [19,20,21]. Inspired by the analysis of the single signals, Ye et al constructed a new model based on deep neural network, employing the feature fusion on the signals from multi-channel sensors [31]. To solve the problem of insufficient fault data, a combined intelligent approach was developed based on CNN, nonlinear auto-regression neural network and CWT. Many studies based on DL methods have achieved some successful results for fault diagnosis of bearing and gearing, the research on pumps are still insufficient, especially for hydraulic axial piston pumps. The present intelligent fault diagnosis methods are mainly focused on the bearing, gearing and gearbox, the research on hydraulic axial piston pumps is lacking. The comparisons are performed with different CNN based models

Brief Introduction to Convolutional Neural Network
Basic Principle of Continuous Wavelet Transform
Data Description
Data Preprocessing
Proposed Intelligent Method
Validation of Proposed
Input Data Description
The number and label configuration of datasets for hydraulic
Parameter
Performance Validation of the Proposed Model
Contrastive Analysis
Findings
Conclusions
Full Text
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