Abstract

A comprehension of railway dynamic behavior implies the measure of wheel–rail contact forces which are affected by disturbances and errors that are often difficult to be quantified. In this study, a benchmark test case is proposed, and a bogie with a layout used on some European locomotives such as SIEMENS E190 is studied. In this layout, an additional shaft on which brake disks are installed is used to transmit the braking torque to the wheelset through a single-stage gearbox. Using a mixed approach based on finite element techniques and statistical considerations, it is possible to evaluate an optimal layout for strain gauge positioning and to optimize the measurement system to diminish the effects of noise and disturbance. We also conducted preliminary evaluations on the precision and frequency response of the proposed system.

Highlights

  • In order to evaluate the ride quality of a railway vehicle, the vertical and lateral contact forces have to be measured

  • A comprehension of railway dynamic behavior implies the measure of wheel–rail contact forces which are affected by disturbances and errors that are often difficult to be quantified

  • A benchmark test case is proposed, and a bogie with a layout used on some European locomotives such as SIEMENS E190 is studied

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Summary

Introduction

In order to evaluate the ride quality of a railway vehicle, the vertical and lateral contact forces have to be measured. In order to reduce the negative influence of braking forces, the bogie layout as shown in Fig. 2 is designed, which has a standard H-shaped steel frame, inspired by a widely diffused design adopted on coaches of ETR500 High Speed Train. To diminish the disturbances on measurements caused by braking, the disks are flanged over an auxiliary shaft connected through a suspended gearbox to the axle This mechanical solution is usually adopted on some well-diffused locomotive like Siemens E190, typically running with a maximum service speed of about 200 km/h and a 22.5 t of axle weight. This layout is considered as reliable and feasible even in the cases of augmented bogie with unsuspended masses/inertia.

Contact force measurement
Vertical force
Section 3
FEM model
Uncertainty analysis
Uncertainty analysis of longitudinal force measurement
Uncertainty analysis of vertical force measurement
Uncertainty analysis of lateral force
22.5 Hz bogie
Findings
Frequency response estimation
Full Text
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