Abstract

To improve the performance of hydraulic press position control and eliminate the need to manually define control signals, this paper proposes a multi-input-multi-output (MIMO) Iterative Learning Control (ILC) algorithm. The MIMO ILC algorithm design is based on the inversion of the known low frequency dynamics of the hydraulic press, whereas the unknown and uncertain high frequency dynamics are discarded due to their low influence in the learning transient. Moreover, for the MIMO ILC convergence condition, a graphical method is proposed, in which the ILC learning filter eigenvalues are analyzed. This method allows studying the stability and convergence rate of the algorithm intuitively. Theoretical analysis and results prove that with the MIMO ILC algorithm the position control is automated and that high precision in the position tracking is gained. A comparison with other model inverse ILC approaches is carried out and it is shown that the proposed MIMO ILC algorithm outperforms the existing algorithms, reducing the number of iterations required to converge while guaranteeing system stability. Furthermore, experimental results in a hydraulic test rig are presented and compared to those obtained with a conventional PI controller.

Highlights

  • H YDRAULIC presses have traditionally been used for high-force applications due to their easy operation and adaptability to suit a wide range of forming conditions

  • SIMULATION RESULTS The designed MIMO control Iterative Learning Control (ILC) algorithm has been implemented in a nonlinear model of a hydraulic press in Matlab/Simulink

  • A new hydraulic press multiple-input-multiple-output (MIMO) position control based on Iterative Learning Control (ILC) is proposed

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Summary

Introduction

H YDRAULIC presses have traditionally been used for high-force applications due to their easy operation and adaptability to suit a wide range of forming conditions. During the hydraulic press operation, shown, position and force control needs to be done to guarantee the correct forming of the workpiece. In the working operation of a hydraulic press the proportional valve control signals are defined manually, with a predefined closing ramp, so the position is correctly tracked during the Free fall and Drawing phases. This is a tedious and time-consuming process that typically includes several days and can involve high costs. The success of such a control depends on the valve pre-defined signals design, which usually depends on the operator’s ability and experience

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