An innovative ionic liquid-aqueous biphasic system for simultaneously highly efficient dechroming and collagen recovery from chrome-tanned leather shavings at room temperature

Abstract

Chrome-tanned leather shavings (CTLS) with abundant collagen of 70–90 wt% but high Cr content of 2–4 wt% are considered as hazardous wastes. Due to the stable covalent bond between Cr and collagen, current processes for collagen recovery from CTLS face challenges including low dechroming efficiency, collagen disruption, high energy and chemical consumption and secondary pollution. In this paper, an innovative IL-targeted homogeneous isolation (IL-THI) process based on the reusable ionic liquid-aqueous biphasic system (IL-ABS) was established for the simultaneous resource recovery and complete dechroming of CTLS at room temperature, with the recovery rate of collagen reached 72.4 % while Cr content in collagen is reduced from 35.65 × 103 mg/kg to 1.78 mg/kg. This IL-ABS enriched TBAH in the upper phase and potassium tartrate in the lower phase. Moreover, TBAH demonstrated excellent reproducibility across five cycles, achieving consistently low Cr content of 2.65 mg/kg in collagen, far below the 50 mg/kg limit in national standards. The triple helix conformation and the molecular weight of the collagen product were confirmed via Fourier-transform infrared spectroscopy, X-ray diffraction analyses, circular dichroism spectra analysis and SDS-PAGE. Moreover, economic calculations demonstrated the suitability of this novel process for sustainable CTLS recovery. The superior dechroming ability of IL-ABS is attributed to the formation of Cr(III)-Tartrate complexes, which preferentially migrate to the lower phase due to the solvophobic effect, while dissolved collagen is recovered from the upper phase, as disclosed by UV–Vis spectra, ICP-OES, and all-atom molecular dynamics simulations. Additionally, IL-THI process demonstrates considerable potential for the isolation of Cr(III) and collagen in solid waste, with low energy consumption, improved separation efficiency, and increased design flexibility.