Abstract

This paper presents a unified data-driven prognostic framework that combines failure time data, static parameter data and dynamic time-series data. The framework employs proportional hazards model and a soft dynamic multiple fault diagnosis algorithm for inferring the degraded state trajectories of components and to estimate their remaining useful life times. The framework takes into account the cross-subsystem fault propagation, a case prevalent in any networked and embedded system. The key idea is to use Cox proportional hazards model to estimate the survival functions of error codes and symptoms (probabilistic test outcomes/prognostic indicators) from failure time data and static parameter data, and use them to infer the survival functions of components via soft dynamic multiple fault diagnosis algorithm. The average remaining useful life and its higher-order central moments (e.g., variance, skewness, kurtosis) can be estimated from these component survival functions. The framework is demonstrated on datasets derived from two automotive systems, namely hybrid electric vehicle regenerative braking system, and an electronic throttle control subsystem simulator. Although the proposed framework is validated on automotive systems, it has the potential to be applicable to a wide variety of systems, ranging from aerospace systems to buildings to power grids.

Highlights

  • Conventional maintenance strategies, such as reactive and preventive maintenance, are inadequate in fulfilling the needs of high-availability in complex automotive systems

  • The prognostic framework is applied to datasets derived from two automotive systems, namely, electronic throttle control (ETC) subsystem simulator, and regenerative braking system (RBS)

  • The engine control module (ECM) monitors the health of the engine subsystem by processing parameter identifier data (PIDs) collected from various sensors and generates diagnostic trouble codes (DTCs or error codes) when a failure occurs in any component

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Summary

INTRODUCTION

Conventional maintenance strategies, such as reactive and preventive maintenance, are inadequate in fulfilling the needs of high-availability in complex automotive systems. The existing time-series based approaches to prognostic health management are component-centric and do not make use of widely available data in archived databases of vehicle equipment, such as historical usage patterns, error codes (i.e., codes that are recorded by onboard software units in case of a fault or malfunction of the component), observed failure modes, repair and inspection intervals, environmental factors, skill levels of personnel, and status parameters. The classical survival theory-based approaches and reliability-based methods (Jardine & Tsang, 2005; Murthy, Xie, & Jiang, 2004) use only failure time data to estimate time to failure distribution These methods rely on Weibull and other nonlinear regression models to infer timeto-failure, and these estimates are used to optimize the timeto-maintain or time-to-repair/replace. An integrated approach that seamlessly combines all three types of data to infer the component degradations and to estimate their remaining useful life (RUL) times is presented.

PREVIOUS WORK
Model-based methods
Data-driven methods
PROGNOSTIC FRAMEWORK
SOFT DYNAMIC MULTIPLE FAULT DIAGNOSIS
EXPERIMENTAL RESULTS
Application to Electronic Throttle Control System
Application to Regenerative Braking System
CONCLUSIONS
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