Abstract

ABSTRACT In this paper, to solve the constraints and upgrade the control systems of industrial copper solvent extraction processes, an improved two-layer (optimization and stabilization) control strategy was proposed. The proposed control strategy is equipped with an advanced–step multistage nonlinear model predictive controller. It was successfully tested against simulated disturbances, noise and set point changes. Moreover, the proposed strategy was applied for an industrial process and the obtained results were compared to the plant control strategy and the latest proposed control strategy for industrial copper solvent extraction in the literature. With the proposed control strategy and the latest proposed control strategy in the literature, the production of the copper solvent extraction process was increased by almost 6% and 3%, respectively, compared to the plant control strategy, and the process variation was decreased by 90–92% and 80–85%, respectively.

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