An Impedance Debris Sensor Based on a High-Gradient Magnetic Field for High Sensitivity and High Throughput

Abstract

In this article, an impedance debris sensor capable of simultaneously detecting inductance and resistance parameters is presented, which mainly consists of two planar coils in parallel, two excitation silicon steel strips inserted in the inner hole of coils and a built-in silicon steel strip located in the center of channel. The excitation silicon steel strips and the built-in silicon steel strip establish a detection region with a high-gradient magnetic field to improve the sensitivity of the sensor. And the square channel makes full use of the sensitive detection region, thereby further increasing the detection throughput. Experiments have shown that the amplitudes of the inductance and resistance pulses generated by the same particle many times through the detection region are different. The uncertainty of the sensor can be reduced for accurate size information by combining the detection results of the inductance and resistance parameters. By comparing and analyzing the inductance parameter detection result and the resistance parameter detection result, the impedance debris sensor can distinguish and measure 25 μm iron particle and 85 μm copper particle. With its high sensitivity, high throughput, and capability of multiparameter detection, this sensor can potentially be used for health monitoring of hydraulic equipment.