An experimental technique for the measurement of temperature on CBN tool face in end milling

Abstract

An infrared radiation pyrometer with two optical fibers connected by a fiber coupler was developed and applied to the measurement of tool–chip interface temperature in end milling with a binderless CBN tool. The infrared rays radiated from the tool–chip interface and transmitted through the binderless CBN are accepted by the optical fiber inserted in the tool and are then sent to the pyrometer. A combination of the two fibers and the fiber coupler makes it possible to transmit the accepted rays to the pyrometer, which is set up outside of the machine tool. This method is very practical in end milling for measuring the temperature history at tool–chip interface during chip formation. The maximum tool–chip interface temperature in up milling of a 0.55% carbon steel is 480 °C when the cutting speed is 2.2 m/s and 560 °C at 4.4 m/s, and in the down milling, 500 °C at 2.2 m/s and 600 °C at 4.4 m/s.