Abstract

The present study experimentally demonstrates a novel design for an internal endwall in a two-pass duct heat exchanger. An array of delta-winglet vortex generator pairs with different aspect ratio, angle of attack, configuration are mounted on the internal endwall in a U duct. Liquid crystal thermalgraphy and static pressure measurements are utilized in this study to evaluate the heat transfer, thermal-hydraulic performance, and pressure drop penalty. The Reynolds number is varied from 10,000 to 20,000. A comparison between the current novel design and traditional enhanced heat transfer turbulators in the open literature is also included. The results show that the endwall heat transfer is enhanced greatly as the longitudinal vortex generator array is located on the endwall. The variation of the attack angle has great influence on the endwall heat transfer, The endwall fitted with turbulators with an aspect ratio (length/height) of 2 and attack angle of 45-deg provides the highest thermal-hydraulic performance with a relatively low pressure drop penalty as long lasting longitudinal vortices might be induced at this attack angle and the heat transfer is observed to be enhanced at the downstream part of the endwall. In addition, for the temperature uniformity on the endwall, the local heat transfer at the upstream part still has the potential to be further improved for all studied cases. The optimal thermalhydraulic performance is increased by more than 24% compared with that on the endwall in the smooth U duct. This novel design presents a rather high overall thermal performance compared with the traditional design in the open literature.

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