An experimental investigation on the fluid–structure coupling in horizontal pipes conveying two-phase intermittent flow

Abstract

Two-phase flow is typically found in several industrial applications, such as in the production and transportation of oil and gas in the petrochemical industry, in the catalytic cracking and microreactors in the chemical industry, and in nuclear reactor cooling pumps. Measurement of two-phase flow features is usually necessary and has been done in several ways, including pressure probes, resistive sensors, gamma-ray, wire-mesh sensor and many others. However, these are either intrusive or invasive techniques, which might be of challenging application in industrial environments, or rely on a hazardous radioactive source. Vibration-based measurement of two-phase flow in pipes stands out as a non-invasive/non-intrusive approach and, consequently, multiphase-flow induced vibration in pipes has receiving increasing attention in recent years. In this work, the dynamic behaviour of a horizontal tube conveying an intermittent two-phase gas-liquid flow is investigated based on indirect approaches. The phenomenon of fluid–structure coupling is investigated using acceleration and pressure measurement. Moreover, the bubble size distribution is estimated from high-speed camera images and a deep learning model for image segmentation, along with its spectral content and time modulation. Focus is given at frequency bands around the cut-on frequencies of the circumferential wave modes of the pipe. An approach based on the estimation of frequency response function of the pressure and vibration at the liquid slug and elongated bubble is proposed, such that the coherence function can be used as quantitative measure of the coupling. Two experimental conditions with intermittent flow are investigated as representative cases. It is shown that there is a great vibration amplification at the cut-on frequencies of circumferential wave modes in pipes due to the corresponding structural wave and pressure coupling. Consequently, the frequency of passage of bubble can be estimated from the demodulation of vibration response filtered at the cut-on modes. The experimental results pave the way for innovative vibration-based measurement approaches.