An electrical sensor for long-term monitoring of ultrafine particles in workplaces

Abstract

Pegasor Oy Ltd. (Finland) has developed a diffusion charging measurement device that enables continuous monitoring of fine particle concentration at a low initial and lifecycle cost. The innovation, for which an international process and apparatus patent has been applied for, opens doors for monitoring nanoparticle concentrations in workplaces.The Pegasor Particle Sensor (PPS) operates by electrostatically charging particles passing through the sensor and then measuring the current caused by the charged particles as they leave the sensor. The particles never touch the sensor and so never accumulate on its surfaces or need to be cleaned off. The sensor uses an ejector pump to draw a constant sample flow into the sensing area where it is mixed with the clean, charged pump flow air (provided by an external source). The sample flow containing charged particles passes through the sensor. The current generated by the charge leaving the detection volume is measured and related to the particle surface area. This system is extremely simple and reliable – no contact, no moving parts, and all critical parts of the sensor are constantly cleaned by a stream of fresh, filtered air. Due to the ejector pump, the sample flow, and respectively the sensor response is independent of the flow and pressure conditions around the sampling inlet.Tests with the Pegasor Particle Sensor have been conducted in a laboratory, and at a workplace producing nanoparticles for glass coatings. A new measurement protocol has been designed to ensure that process workers are not exposed to unusually high nanoparticle concentrations at any time during their working day. One sensor is placed inside the process line, and a light alarm system indicates the worker not to open any protective shielding or ventilation systems before concentration inside has reached background levels.The benefits of PPS in industrial hygiene are that the same monitoring technology can be used at the source as well as at the worker breathing zone. Up to eight sensors can be installed in series for centralized monitoring of the whole process in real time.