Abstract

Corrosion of metals and alloys is one of the most frequent problems encountered in chemical and process industries. Inefficient corrosion control measures typically lead to an increased risk of unplanned downtime, huge economic loss, environmental damage, and health and safety hazards. Hence, it is essential to develop environment-friendly and cost-effective corrosion inhibitors over existing toxic anticorrosive agents. The main objective of this work is to examine the efficacy of eco-friendly ethanolic extract of Mangifera indica leaves (MIL) in different concentrations as a green corrosion inhibitor for stainless steel (SS-316L) under an acidic environment. The inhibition efficiency of Mangifera indica leaves extract in 1 M hydrochloric acid (HCl) was evaluated by conventional weight loss method along with adsorption isotherm analysis. Chemical compounds present in leaf extract and changes in surface morphology of SS-316L samples were assessed using Fourier Transform Infrared spectroscopy (FTIR) and Field Emission Scanning Electron Microscopy (FE-SEM) provided with elemental analysis. The results of the weight loss method revealed that the inhibition efficiency increases with increasing MIL extract concentration due to higher surface coverage. The highest inhibition efficiency of almost 63.43% in 14 days and minimum corrosion rate of 0.433 mm per year was obtained for SS-316 L in 1.0 M HCl with 1000 ppm concentration. The adsorption of MIL extract on SS-316L surface followed Freundlich adsorption isotherm, and the obtained value of free Energy of adsorption (ΔG˚ads = – 9.20 kJ.mol-1) indicates the physical adsorption mechanism. The developed regression-based models can predict the corrosion rate as a function of inhibitor concentration and exposure time with good accuracy (>80%). Thus, the present findings demonstrate that Mangifera indica L. leaves extract can suitably be applied as an inexpensive, non-toxic, biodegradable, efficient green corrosion inhibitor for the protection of stainless steel in acidic media.

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