An Axial Airgap Eddy Current Speed Sensor

Abstract

This article presents a novel configuration of the eddy current speed sensor to measure the rotating speed of iron rods and shafts up to 3000 r/min. The proposed eddy current speed sensor has an axial airgap structure with one excitation coil and two antiserially connected pick up coils. The speed sensor is mounted in the end shaft part region. Different solid iron materials for rotating shaft are considered in the measurements and calculations to evaluate solid iron material effect on the eddy current speed sensor performance. Two-dimensional (2-D) and 3-D finite element method is utilized for the performance analysis of the speed sensor. Also, a 2-D analytical method is developed for parametric analysis. A copper rod is also used to compare the speed sensor with the rotating iron shaft and copper shaft. Finally, two thin copper discs with different diameters are mounted on the solid iron shaft and their influences on the eddy current speed sensor were evaluated and measured to increase sensitivity and decrease sensor dependency on the permeability of the solid iron shaft. The achieved nonlinearity errors are about ±0.2%.