An Assessment of the Causes of Wellbore Instability and Stuck Pipe Occurrences in an Offshore Field, Niger Delta, Nigeria

Abstract

Wellbore instability and consequential stuck pipe issues are a common challenge associated with offshore drilling. Usually, the effect of wellbore instability is an increase in nonproductive time, possible loss of tools and costly drilling operations. Hence, there is a need for wellbore stability analyses before and during drilling operations. In “Agaza Field”, offshore Niger Delta, wellbore instability problems were encountered at various depths between 3,696-4,270 ft.; 5,000-5,425 ft. and 7,600-8000 ft. intervals. Sixty-five ditch-cutting samples and composite log plots obtained from both wells were and analyzed to determine the clay swelling potential and the cationic exchange between the formation and the drilling fluid as well as causes of formation instability. Agaza-1 well showed evidence of tight hole at intervals between 4,200 and 7,600 ft. In Agaza-2, there were indications of wellbore stresses from 1,908 ft. to 2,030 ft. However, deeper than 4,225ft depth, high fluctuation of pore pressure coincided with wellbore instability between 4,810 ft. and 5,200 ft. The principal clay minerals present within the formations are Illite, Smectite and Smectite/Illite interlayered types. Result of the cation exchange analysis showed that high concentration of calcium and sodium in the shale is responsible for high dissociation of the constituent minerals hence making the shales unstable. Analysis has shown that samples at some intervals from both wells are associated with high swelling potential while average cation exchange value is 40 meq/100g. Therefore, the primary cause of wellbore instability and stuck pipe within the studied intervals are attributed to high swelling and reactivity over time due to fluidformation interaction. Keywords: Clay cationic exchange, Clay swelling potential, Offshore drilling challenges, Reactive shales. African