An approach of auxiliary carbohydrate source on stabilized biohythane production and energy recovery by two-stage anaerobic process from swine manure

Abstract

In this study, a two-stage biohythane production system was used to treat swine manure to solve the high Chemical Oxygen Demand (COD) concentration and verify the total energy recovery between the two-stage and a traditional single-stage system. Experiments were carried out in single-stage methane production, two-stage biohythane production in long Hydraulic Retention Time (HRT), and short HRT. The COD removal efficiency and energy recovery were finally compared between single-stage (CH4 fermenter) and two-stage (H2+ CH4 fermenter) systems. The results showed that the methane production rate of 53.2 ± 2.7 mL/d.L, the COD removal efficiency of 29.6 ± 5.8%, and total energy recovery of 2.9 ± 0.1 kJ/L.d was obtained in the single-stage of methane production system with HRT 11.08 d, pH 7, and temperature 55 °C, respectively. In the two-stage of hydrogen and methane productions system, the hydrogen production rate of 1.8 ± 0.7 mL/d.L, the methane production rate of 65.7 ± 2.5 mL/d.L, the COD removal rate was 97.8 ± 1.7%, and the total energy recovery of 3.6 ± 0.1 kJ/L.d was obtained and stabilized when the sugary wastewater content gradually reduced to 0%. This study shows that the methane production rate increases 20%, COD removal efficiency increases to 97.8 ± 1.7%, and total energy recovery increases 30%. At the same time, the single-stage (CH4 fermenter) switched to a two-stage (H2+ CH4 fermenter) system. The two-stage anaerobic biohythane production system successfully treated the high organic swine manure and obtained a higher energy recovery against the traditional single-stage of the biomethane production system.