An analysis of the performance of membrane reactors for the water–gas shift reaction using gas feed mixtures

Abstract

The water–gas shift (WGS) reaction in membrane reactors has been widely studied by several authors. From these works, the increase of the CO conversion above the equilibrium values appears to be possible when hydrogen is removed through the membrane. However, to date, this feasibility has been verified mostly when feeding pure reagents to the reactor, although in an industrial context the feed normally contains several other compounds. The objective of this work has been to analyse the effect of the feed composition on the membrane reactor efficiency in order to determine the best conditions in terms of CO conversion. At this purpose, experimental tests with mixtures of different compositions have been carried out in three different systems of reaction: (1) traditional fixed-bed reactor; (2) membrane reactor with mesoporous ceramic membrane; (3) membrane reactor with palladium membrane. The experiments included permeation (for the membrane reactors) and reaction tests. The experimental results obtained with the various systems of reaction have been compared. A mathematical model has been also formulated for the different type of reactors used in order to verify the experimental results obtained. From the work carried out it can be concluded that by using the palladium membrane reactor it is possible to overcome the equilibrium conversion. Moreover, a complete conversion has been achieved for one of the mixtures fed to the reactor.