Abstract

The problem of shaking force balancing of robotic manipulators, which allows the elimination or substantial reduction of the variable force transmitted to the fixed frame, has been traditionally solved by optimal mass redistribution of the moving links. The resulting configurations have been achieved by adding counterweights, by adding auxiliary structures or, by modifying the form of the links from the early design phase. This leads to an increase in the mass of the elements of the mechanism, which in turn leads to an increment of the torque transmitted to the base (the shaking moment) and of the driving torque. Thus, a balancing method that avoids the increment in mass is very desirable. In this article, the reduction of the shaking force of robotic manipulators is proposed by the optimal trajectory planning of the common center of mass of the system, which is carried out by “bang-bang” profile. This allows a considerable reduction in shaking forces without requiring counterweights, additional structures, or changes in form. The method, already presented in the literature, is resumed in this case using a direct and easy to automate modeling technique based on fully Cartesian coordinates. This permits to express the common center of mass, the shaking force, and the shaking moment of the manipulator as simple analytic expressions. The suggested modeling procedure and balancing technique are illustrated through the balancing of the 3RRR planar parallel manipulator (PPM). Results from computer simulations are reported.

Highlights

  • One important problem in the operation of many industrial manipulators is the transmission of vibrations to the fixed frame during their high-speed motion

  • The natural coordinates are used to obtain the analytical expressions to calculate the position of the general Center of Mass (CoM), the shaking force, and the shaking moment of the 3RRR planar parallel manipulators (PPM)

  • This paper has presented an alternative method, based on fully Cartesian coordinates for the modeling and generation of the shaking force and shaking moment reactions of mechanical systems in general

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Summary

Introduction

One important problem in the operation of many industrial manipulators is the transmission of vibrations to the fixed frame during their high-speed motion. Its trajectory is defined as a straight line with “bang-bang” motion profile, ensuring solely the initial and final positions of the end-effector This approach allows the reduction of the maximum value of the acceleration of the CoM, leading to a reduction in the shaking force. The natural coordinates are used to obtain the analytical expressions to calculate the position of the general CoM, the shaking force, and the shaking moment of the 3RRR planar parallel manipulators (PPM). The expressions to calculate the shaking force are used for the force balancing of the mechanisms applying the method based on the optimal control of the global CoM of the manipulator, as presented previously in References [23,30,31].

Modeling Using Fully Cartesian Coordinates
Mass Matrix of a Body in the Plane
Calculation of the Global Center of Mass of the System
Calculation of the Shaking Force of the System
Calculation of the Shaking Moment of the System
Generic Model of the 3RRR PPM
Kinematic Model of the 3RRR PPM in Fully Cartesian Coordinates
Constraint Equations and Solution to the Positions Problem
Solution to the Velocities Problem
Solution to the Accelerations Problem
Calculation of the Global CoM Location
Calculation of the Shaking Force
Calculation of the Shaking Moment
Shaking Force Reduction of the 3RRR PPM
Optimal Trajectory Planning of the Common CoM
Redistribution of the Driving Links’ Masses
Discussion
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