An aligned mixture probabilistic principal component analysis for fault detection of multimode chemical processes

Abstract

A novel approach named aligned mixture probabilistic principal component analysis (AMPPCA) is proposed in this study for fault detection of multimode chemical processes. In order to exploit within-mode correlations, the AMPPCA algorithm first estimates a statistical description for each operating mode by applying mixture probabilistic principal component analysis (MPPCA). As a comparison, the combined MPPCA is employed where monitoring results are softly integrated according to posterior probabilities of the test sample in each local model. For exploiting the cross-mode correlations, which may be useful but are inadvertently neglected due to separately held monitoring approaches, a global monitoring model is constructed by aligning all local models together. In this way, both within-mode and cross-mode correlations are preserved in this integrated space. Finally, the utility and feasibility of AMPPCA are demonstrated through a non-isothermal continuous stirred tank reactor and the TE benchmark process.