Abstract

As a successful business strategy for enhancing environmental sustainability and decreasing the natural resource consumption of societies, the product-service system (PSS) has raised significant interests in the academic and industrial community. However, with the digitisation of the industry and the advancement of multisensory technologies, the PSS providers face many challenges. One major challenge is how the PSS providers can fully capture and efficiently analyse the operation and maintenance big data of different products and different customers in different conditions to obtain insights to improve their production processes, products and services. To address this challenge, a new operation mode and procedural approach are proposed for operation and maintenance of bigger cluster products, when these products are provided as a part of PSS and under exclusive control by the providers. The proposed mode and approach are driven by lifecycle big data of large cluster products and employs deep learning to train the neural networks to identify the fault features, thereby monitoring the products’ health status. This new mode is applied to a real case of a leading CNC machine provider to illustrate its feasibility. Higher accuracy and shortened time for fault prediction are realised, resulting in the provider’s saving of the maintenance and operation cost.

Highlights

  • Environmental sustainability has been an important aspect for manufacturing companies [1,2,3], which calls for high availability, quality and utilisation rate of manufacturers’ products [4]

  • To address the foregoing challenges and fill in the gaps of scientific knowledge, this paper proposes a product-service system (PSS)-based and advanced operation mode that benefits from accessible product lifecycle big data and big data analytics (BDA) technology

  • Based on the existing PSS, this paper presents a new type and high-level operation mode, the so-called production-side sharing, where the production machines are under exclusive control by the PSS providers

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Summary

Introduction

Environmental sustainability has been an important aspect for manufacturing companies [1,2,3], which calls for high availability, quality and utilisation rate of manufacturers’ products [4]. Natural resource consumption is an increasingly important issue, which has led to high interest in a circular economy (CE) strategy [5, 6]. To decrease the resource consumption of our societies, sharing manufacturing resources by multiple users combined with the PSS contract offered by industrial firms has been a promising way [7, 8]. Within the PSS paradigm, the sharing business is used by more industrial practitioners to increase the utilisation of their products [9, 10]. With the specialised maintenance and faults diagnosis services of the PSS providers, the availability and reliability of products can be enhanced, thereby benefit the customers

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