Abstract

Construction of an optimal band-pass filter for effective envelope demodulation spectral (EDS) analysis of rolling element bearing has been studied widely and amount of methods have been arising. However, most of these methods only get the envelope demodulation analysis result of a specific frequency band. In fact, multiple resonance bands might be caused when rolling bearing fails, especially when compound fault arises, and some key components buried in the original signal are often neglected by the above methods such as fast Kurtogram and Autogram algorithms. Therefore, it is particularly necessary to establish a multi-band pass filter algorithm for EDS. In the paper, an adaptive multi-band pass filter method based on signal energy is proposed, and then the square wave envelope analysis method is used for multi-band pass filtered signal to extract the fault characteristic frequency of rolling bearing. In addition, since the phase of the signal retains a lot of useful information of the original signal, the phase information of the multi-band filtered signal is retained and used for signal reconstruction. Not only the early weak fault feature could be extracted, but also the compound fault feature of rolling bearing could also be extracted by the proposed method, which is verified thorough simulation and experiments.

Highlights

  • Rolling element bearing is the most commonly used supporting component whose safe running plays a decisive role in guaranteeing the safety of the whole unit

  • Alike Protrugram to solve the drawback of fast kurtosis algorithm in fault feature extraction of vibration signal and taking advantage of the second-order cyclostationary characteristic of the vibration signal when fault arises in rolling bearing, the Autogram method was proposed [3]

  • Most of the existed optimal band-pass filter construction methods such as Protrugram, Autogram and so on would not work effectively when signal-to-noise ratio is low or compound fault arises in rolling bearing

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Summary

Introduction

Rolling element bearing is the most commonly used supporting component whose safe running plays a decisive role in guaranteeing the safety of the whole unit. The fast spectral kurtosis would not work effectively when the signal-to-noise ratio is low To solve this problem, Protrugram was proposed to select the optimal band for vibration signal demodulation [2]. Alike Protrugram to solve the drawback of fast kurtosis algorithm in fault feature extraction of vibration signal and taking advantage of the second-order cyclostationary characteristic of the vibration signal when fault arises in rolling bearing, the Autogram method was proposed [3]. Most of the existed optimal band-pass filter construction methods such as Protrugram, Autogram and so on would not work effectively when signal-to-noise ratio is low or compound fault arises in rolling bearing. To solve the above stated problem, an adaptive multi band-pass filter construction method is proposed in the paper for EDS analysis.

Cepstrum
Cepstrum correction and cepstrum prewhitening
The adaptive multi band-pass filter
Simulation
Rolling element bearing compound fault
Rolling element bearing early weak fault
Findings
Conclusions
Full Text
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