Abstract
Hydraulic automatic gauge control (AGC) system is the core control system to ensure the thickness accuracy of cold-rolled plate, and the reliability of its load roll system is the key to guarantee the rolling process with high precision, high speed, continuity and stability. However, the working mechanism of hydraulic AGC system is complex. And it possesses some features such as high nonlinearity, time variability and strong coupling. The vertical vibration easily happens in its working process. Moreover, the stability of system is seriously affected. Nevertheless, the incentive is difficult to determine. In this paper, the theory and method of nonlinear dynamics were introduced to establish the load vertical vibration (LVV) model of HAGC system under nonlinear action. The model was solved with multi-scale method, and the amplitude-frequency characteristic equation of system was obtained. Moreover, the research object of this article also focused on the nonlinear elastic force, nonlinear damping force and nonlinear excitation force, and deeply explored the effect of nonlinear parameters change on the amplitude-frequency characteristics of LVV system. The mechanism and incentive for LVV of hydraulic AGC system were further revealed. The research results lay a theoretical foundation for the vibration inducement and suppression of hydraulic AGC system.
Highlights
The hydraulic automatic gauge control (AGC) system is of great significance for cold rolling mill in modern steel industry
A critical analysis involved in the influence mechanism of the nonlinear action of hydraulic AGC system on the load vertical vibration, to the best of our knowledge, has been seldom studied
The above deduced formula (35) is the amplitude-frequency characteristic equation of load vertical vibration of hydraulic AGC system under multi-factors action. It is the basis for further research on vibration mechanism of hydraulic AGC system under different nonlinear actions
Summary
The hydraulic automatic gauge control (AGC) system is of great significance for cold rolling mill in modern steel industry. Because of the existence of many nonlinear factors, it is difficult to analyze the vibration mechanism of hydraulic AGC system. It has been a great challenge which is struggled to explore in the engineering field. A critical analysis involved in the influence mechanism of the nonlinear action of hydraulic AGC system on the load vertical vibration, to the best of our knowledge, has been seldom studied. If the instability mechanism cannot be controlled effectively and timely, it will probably result in major vibration accidents in the system.20–22 It is very important and extremely urgent to explore the instability mechanism of hydraulic AGC system from the source. Our focus is to critically study the influence mechanism of the nonlinear action of hydraulic AGC system on vertical vibration.
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