Ammonia decomposition over Ru-coated metal-structured catalysts for COx-free hydrogen production

Abstract

We report the development of Ru/Mg–Al oxide coated metal-structured catalysts with excellent heat and mass transfer characteristics for efficient clean H2 production from ammonia decomposition. Ammonia is a promising carrier for the mass transport of hydrogen and facilitates the production of COx-free hydrogen by decomposing into nitrogen and hydrogen. Ru nanoparticles are uniformly dispersed on the Mg–Al oxide layer of the FeCralloy monoliths and foams via precipitation. The catalytic activities depend on the surface area and loading of the catalysts and the metal dispersion in the oxide layer. At temperatures <650 °C, and a gas hourly space velocity (GHSV) of 3,000 h−1, monolithic catalysts with a large surface area and evenly distributed active metals perform excellently. Foam catalysts with excellent heat transfer performance better at temperatures >650 °C and GHSV >6,000 h−1. Foam catalyst stability is verified for 100 h in a 20 Nm3/h high-purity hydrogen production system.