Ammonia-Cyanuric Acid Co-Production in Boiler Denitrification System.

Abstract

In response to the issues of poor economic efficiency and high CO2 emissions in the urea-to-ammonia technology of thermal power plants, this paper innovatively proposes a new ammonia production process for thermal power plants. This process utilizes the waste heat of thermal power plant boilers and conducts urea pyrolysis through two-stage heating to prepare ammonia and cyanuric acid. From this, the prepared ammonia can be used in the denitrification process of thermal power plants, and the prepared cyanuric acid can bring additional benefits to thermal power plants. The optimal process scheme was determined through orthogonal experiments of urea pyrolysis. And with the help of Aspen Plus software, a whole-process modeling analysis of urea pyrolysis experiments was carried out to investigate the influences of the melting temperature, melting time, reaction temperature, and reaction time on the process. The results show that when the melting temperature was 160 °C, the melting time was 45 min, the reaction temperature was 240 °C, and the reaction time is 20 min, which was the best scheme, 18.45% ammonia and 52.35% cyanuric acid could be obtained. Through the combined analysis of the Aspen Plus simulation and urea pyrolysis experiments, it was found that the melting temperature should be controlled within 160-167 °C, the melting time should be controlled within 40-45 min, the reaction temperature should be controlled within 240-245 °C, and the reaction time should be controlled within 15-20 min. Compared with the existing urea-to-ammonia process, this process has the advantages of nearly zero emissions and good economic benefits, thus providing reliable research data support for future industrialization.