Abstract

The current scientific literature predominantly focuses on pilot-scale studies concerning the effectiveness of membrane covers in reducing gas emissions during cattle manure composting. Our study centers on the application of a leading market commercial membrane cover (ePTE-TEXcomm) and a locally manufactured one (ProfiCover®) at industrial processing levels, evaluating their efficacy in mitigating gas emission during the fifth day of the thermophilic phase. Taking into account material inhomogeneities, work environment impact, and efficiency, the results are characteristic of industrial-scale processes rarely discussed in the scientific literature. Our results, obtained with a portable gas sampler and FTIR spectroscopy measurements using corresponding standards, indicate that ePTE-TEXcomm manifested a reduction of 90.8% for NH3 and 59.6% for CO2. CH4 emissions increased, suggesting their potential entrapment. N2O and propane equivalent experienced reductions of 23.1% and 44.8%, respectively. On the other hand, ProfiCover® presented emission reductions for NH3 and CO2 of 93.3% and 85.9%, respectively. CH4, contrasting with ePTE-TEXcomm, showed a significant reduction of 55.6%. N2O and propane equivalent followed with reductions of 56.7% and 84.5%, respectively. All of this divergence in performance implies a potential trade-off in emission reduction efficacy between the covers. Knowledge sharing between researchers and industry partners is key to translating these technologies into widespread adoption.

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