Abstract

Aluminum matrix composites reinforced with carbon fibers or diamond particles have been fabricated by a powder metallurgy process and characterized for thermal management applications. Al/C composite is a nonreactive system (absence of chemical reaction between the metallic matrix and the ceramic reinforcement) due to the presence of an alumina layer on the surface of the aluminum powder particles. In order to achieve fully dense materials and to enhance the thermo-mechanical properties of the Al/C composite materials, a semi-liquid method has been carried out with the addition of a small amount of Al-Si alloys in the Al matrix. Thermal conductivity and coefficient of thermal expansion were enhanced as compared with Al/C composites without Al-Si alloys and the experimental values were close to the ones predicted by analytical models.

Highlights

  • In the field of power electronics and transportation industries, the continuous progress on the electronics components in terms of power, frequency, and miniaturization leads to more heat generation per device

  • The thermal management is realized by a heat sink material which have to present a high thermal conductivity (TC) and a tailored coefficient of thermal expansion (CTE) to reduce the thermal stresses between the different layers of the device [1,2,3]

  • For the last 40 years, a lot of studies have been achieved on metal matrix composite (MMC), such as Copper/Carbon and Aluminum/Carbon systems, in order to improve the thermal and thermo-mechanical properties of heat sink materials [4,5,6]

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Summary

Introduction

In the field of power electronics and transportation (automotive, aeronautic, and aerospace) industries, the continuous progress on the electronics components in terms of power, frequency, and miniaturization leads to more heat generation per device. For the last 40 years, a lot of studies have been achieved on metal matrix composite (MMC), such as Copper/Carbon and Aluminum/Carbon systems, in order to improve the thermal and thermo-mechanical properties of heat sink materials [4,5,6]. Micrometric carbon reinforcements such as graphite flakes and particles, diamond particles (DP) and carbon fibers (CF) have proved to be promising thermal management reinforcements due to their high TC and low CTE properties. Nanometric carbon reinforcements such as carbon nanotubes, graphene, or nano-diamonds have been used to fabricate

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