Alumina-supported cobalt catalysts in the hydrogenation of CO2 at atmospheric pressure

Abstract

20 wt.% cobalt catalysts supported on pure and 5 wt.% silica-containing alumina have been prepared and characterized by X-Ray Diffraction, IR and DR-UV-vis-NIR spectroscopies and Field-Emission Scanning Electron Microscopy (FE-SEM). The presence of a cobalt-containing surface spinel phase Co3-xAlxO4 and, for the silica-containing sample, of a segregated Co3O4 phase is evident. These catalysts have been tested in CO2 hydrogenation at atmospheric pressure in steady state conditions in the temperature range 523–773 K. Both catalysts are active in CO2 hydrogenation to methane (methanation) and to CO (reverse Water Gas Shift, rWGS). CO2 hydrogenation activity is higher on freshly pre-reduced silica-free Co/Al2O3, while selectivity to methane is slightly higher on the silica-containing sample. Spent catalysts contain clustered or amorphous cobalt metal centers as active sites for methanation. The silica-containing catalyst shows slow deactivation in CO2 hydrogenation upon 13 h experiments, with quite stable or even slightly increasing rWGS activity and decreasing CH4 selectivity. This confirms previous data suggesting that, over cobalt catalysts, sites for methanation are metal centers prone to deactivation by carbon deposition. However, in contrast with what happens with unsupported and silica-supported cobalt catalysts, where deactivation is very fast, over these alumina-based catalysts carbon deposition and deactivation occur much more slowly. Sites for rWGS are unreduced cobalt centers which do not undergo such a deactivation phenomenon.