Alumina toughened zirconia reinforced with equiaxed and elongated lanthanum hexa-aluminate precipitates

Abstract

Three different alumina sources (boehmite, aluminium nitrate and α-alumina particles) and 12Ce-TZP powder containing 1 wt% lanthanum oxide were used to prepare 12Ce-TZP-based alumina-toughened-zirconia (ATZ) composites. The obtained ATZs had similar density and phase composition, whereas the microstructures were significantly different. Alumina-particle addition gave rise to a typical ATZ microstructure consisting of equiaxial sub-micrometer zirconia and alumina phases, while the lanthanum hexa-aluminate phase was formed in large and non-homogenously distributed precipitates (∼3.5 μm in length). The boehmite and aluminium nitrate-based composites contained not only sub-micrometer equiaxial alumina and zirconia grains but also small-sized lanthanum hexa-aluminate precipitates (∼1.2 μm in length) that were inter- and transgranularly positioned in the zirconia matrix and effectively promoted crack deflection and toughening. In combination with a higher t-ZrO2 transformability, the boehmite-based composites had a higher indentation fracture resistance, strength and reliability compared to the aluminium-nitrate and alumina-particle based equivalents.