Abstract

Traditional smoking generates not only the impact flavor compound 4-vinylguaiacol, but concurrently many unwanted and potent toxic compounds such as polycyclic aromatic hydrocarbons. Enzyme technology provides a solution without any side-product formation. A feruloyl esterase from Rhizoctonia solani (RspCAE) liberated ferulic acid from low-priced sugar beet fiber. Decarboxylation of ferulic acid to 4-vinylguaiacol was achieved by a second enzyme from Schizophyllum commune (ScoFAD). Both enzymes were covalently immobilized on agarose to enable reusability in a fixed-bed approach. The two enzyme cascades showed high conversion rates with yields of 0.8 and 0.95, respectively, and retained activity for nearly 80 h of continuous operation. The overall productivity of the model process with bed volumes of 300 µL and a substrate flow rate of 0.25 mL min−1 was 3.98 mg 4-vinylguaiacol per hour. A cold online solid phase extraction using XAD4 was integrated into the bioprocess and provided high recovery rates during multiple elution steps. Attempting to facilitate the bioprocess, a fused gene coding for the two enzymes and a set of different linker lengths and properties was constructed and introduced into Komagataella phaffii. Longer and rigid linkers resulted in higher activity of the fusion protein with a maximum of 67 U L−1.

Highlights

  • Smoking processes have been used by humanity for thousands of years to preserve perishable foods, such as meat and fish [1]

  • Besides the decrease in water activity, the empirically found preserving effect is caused by the condensation of numerous antimicrobial products of the pyrolysis of lignocellulose on the food surface [2]

  • Rhizoctonia solani, which was already successfully used as an immobilisate to reduce chlorogenic acids in coffee beverages, was found to be suitable for this purpose [12,14]

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Summary

Introduction

Smoking processes have been used by humanity for thousands of years to preserve perishable foods, such as meat and fish [1]. To mitigate the apparent health risks, fractions of liquid smoke absorbates have been introduced into the market more recently [5,6]. These show a lesser toxic load, but leave highly toxic fractions, tar and ashes, which require laborious disposal. Specific enzymatic processes for generating a natural smoke flavor in mild reaction conditions without the risk of formation of unwanted and toxic by-products should be developed

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