Abstract

Ferritic heat resistant steels are strongly desired to expand their maximum use temperature up to 650°C for application to the next highest temperature components of highly efficient, low emission ultra-supercritical (USC) power plant with maximum steam temperature of 700 °C. This minimizes the requirement of expensive nickel base superalloys. Critical issues for the development of ferritic steels for 650 °C USC boilers are the improvement of oxidation resistance as well as long-term creep rupture strength, including welded joints. The optimized combination of boron addition and dispersion of nanometer-sized vanadium nitrides significantly improves long-term creep strength of 9% Cr steel and also exhibits no degradation in welded joints at 650 °C. The protective Cr2O3-rich scale forms on the surface of 9% Cr steel by pre-oxidation treatment in Ar gas, which significantly improves the oxidation resistance in steam at 650°C.

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