Abstract

Metal-organic framework (MOF) membranes have attractive molecular separation properties but require challenging thin-film deposition techniques on expensive/specialty supports to obtain high performance relative to conventional polymer membranes. We demonstrate and analyze in detail the new concept of all-nanoporous hybrid membranes (ANHMs), which combines two or more nanoporous materials of different morphologies into a single membrane without the use of any polymeric materials. This allows access to a previously inaccessible region of very high permeability and selectivity properties, a feature that enables ANHMs to show high performance even when fabricated with simple coating and solvent evaporation methods on low-cost supports. We synthesize several types of ANHMs that combine the MOF material ZIF-8 with the high-silica zeolite MFI (the latter being employed in both nanoparticle and nanosheet forms). We show that continuous ANHMs can be obtained with high (∼50%) volume fractions of both MOF and zeolite components. Analysis of the multilayer microstructures of these ANHMs by multiple techniques allows estimation of the propylene/propane separation properties of individual ANHM layers, providing initial insight into the dramatically increased permeability and selectivity observed in ANHMs in relation to single-phase nanoporous membranes.

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