Alkali pretreatment effects on acid leaching recovery of rare earth elements from coal waste of the Western Kentucky No. 13 and Fire Clay seams

Abstract

The recovery of rare earth elements (REEs) from the Western Kentucky No. 13 and Fire Clay coal wastes was enhanced by alkali pretreatment with concentrated NaOH solutions. The enhancements in the recovery of light REEs (LREEs) are more significant than those of heavy REEs (HREEs). For example, after treating with 5 M NaOH at 90 °C, the recovery of LREEs from the Western Kentucky No. 13 coal waste increased from 26% to 71%, while the recovery of HREEs only increased from 29% to 41%. Based on mineralogical studies through scanning electron microscopy-energy dispersive X-ray spectroscopy and X-ray diffraction analyses, two mechanisms were proposed to explain the positive effect of alkali pretreatment: (1) decomposition of rare earth minerals (primarily crandallite-group minerals) during the alkali pretreatment, and (2) liberation of encapsulated REE-bearing particles due to the enhanced dissolution of clay minerals. The more significant enhancements in the recovery of LREEs were explained by the fact that the REEs comprised in the crandallite-group minerals were mainly LREEs. Compared with zircon, monazite, and xenotime, alkali pretreatment with 5 M NaOH led to a more significant decomposition of crandallite-group minerals. In order to further increase the recovery of REEs, particularly HREEs, harsher alkali treatment conditions are required.