Abstract

Based on the use of methods for solving the inverse problem of heat conduction, we developed an algorithm for calculating the power density distribution of the laser beam to create a desired thermal effect on technological objects. It was shown that the redistribution of power density of moving distributed surface heat sources can adjust the temperature distribution in the treated zone. The results of thermal processes calculation show the ability of the developed algorithm to create a more uniform temperature field across the width of the heat affected zone. Equalization of maximum temperature values is achieved in the center and on the periphery of the heat affected zone with an increase in the width of the regions, where required temperature is reached. The application of diffractive optical elements gives an opportunity to obtain the required properties of treated materials in the heat affected zone. The research performed has enabled parameters of the temperature field in chrome-nickel-molybdenum steel to be adjusted for laser heat treatment. In addition to achieving uniform temperature conditions across the width of the heat affected zone, the proposed approach allows the increase of the width of the isotherms of the temperature fields; this provides an opportunity to process a larger area per unit time at the same laser beam power.

Highlights

  • Laser beam machining is a progressive process for improving of parts properties and service characteristics

  • The objective of this paper is to develop the algorithm for calculation of the power density distribution of the laser beam to create a desired thermal effect on technological objects and determine advisability of laser beam shaping by Diffractive optical elements (DOEs) for laser treatment with creating the required set of properties of metallic materials in a heat affected zone

  • The power density distribution of the moving distributed surface heat source is determined by the temperature in the points of object, defined in accordance with the required change in its values

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Summary

Introduction

Laser beam machining is a progressive process for improving of parts properties and service characteristics. For large volume parts the following defects are typical: uneven distribution of mechanical properties across the width of the heat affected zone; uneven working depth; local melting; increased brittleness of the product due to overheating of the central and insufficient hardness due to underheating in the peripheral regions of the heat affected zone. To prevent these defects, efficiently processed materials are commonly used, instead of those that better fulfill required material properties after laser beam treatment

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