Airfoil cross flow field to enhance mass transfer capacity and performance for PEMFC

Abstract

Proper design of the flow field in bipolar plates is important for improving proton exchange membrane fuel cells in water transport, gas distribution and net power density enhancement. Inspired by the fact that the streamlined design of an airplane airfoil makes the flow resistance reduced, a new airfoil cross flow field is proposed. Airfoil cross flow field is composed of a regular pattern of airfoil pins which are categorized in pin-type flow fields. The effects of different airfoil-pin shapes and arrangements on cell performance were explored. The results showed that airfoil cross flow field improved water management by finely modulating the airflow significantly increasing the gas flow rate in the channel. In addition, the airfoil cross flow field design achieves higher and more uniform oxygen distribution at the interface between the gas diffusion layer and the catalyst layer. The proper shape and arrangement of the airfoil-pins can effectively increase the net power density of the cell by 10.65 % and 2.49 % compared to the conventional parallel flow field and the square-pin flow field. Due to the streamlined design of the airfoil cross flow field, the voltage drop is approximately 60 % of that of the conventional parallel flow field and even slightly lower than that of the square-pin flow field, which demonstrates its high practicality. In summary, the airfoil cross flow field well coordinates the high current density and low voltage drop requirements of proton exchange membrane fuel cells, and some new points of view on flow field design are presented.