Air Velocity, Air Temperature, Fiber Vibration and Fiber Diameter Measurements on a Practical Melt Blowing Die

Abstract

Numerous measurements were taken during the operation of a practical melt blowing slot die. On-line measurements were taken of the mean velocity and temperature of the air jets. Also, on-line measurements of fiber vibration amplitude were done. Off-line measurements were taken to determine fiber diameter distributions in the nonwoven webs. The light absorbance of these non-woven mats was measured and related to fiber diameter distribution and mat basis weight. Process conditions were varied across the operating range of the die to produce a variety of finished mats. It was found that the mean air velocity and temperature decayed in a manner similar to that observed in both laboratory-scale melt blowing dies and (more generally) in rectangular jets. Fiber vibrations were found to be strongly dependent on operating temperature and air flow rate. The fiber light absorbance correlated well with the projected area of the fibers present in the mat.