Abstract
Electropolishing (EP) in the $\mathrm{HF}\mathrm{\text{\ensuremath{-}}}{\mathrm{H}}_{2}{\mathrm{SO}}_{4}$ electrolyte is the most desirable surface treatment for niobium superconducting radio frequency cavities yet demonstrated, in terms of performance and surface finish. However, the efficiency of the electrolyte declines quickly with time (decrease in removal rate, deterioration of the niobium surface, increased sulfur generation). Previous studies at CEA Saclay have highlighted the impact of the water content in EP mixtures rather than the content of dissolved niobium. Knowledge of the electrochemical system was improved thanks to studies using a rotating disk electrode (RDE). Measurements with a RDE give precious information concerning mass transport of the different ionic groups present in the solution. The performed measurements prove that EP is controlled by the diffusion of fluorine ions and the value of the related diffusion coefficient ${\mathrm{D}}_{\mathrm{F}\ensuremath{-}}$ was estimated for different mixtures. Electrochemical impedance spectroscopy (EIS) measurements were also performed with different EP mixtures. Both volt ampere metric and EIS measurements prove the central role of fluorine during EP and show that EP mechanisms evolve with the aging of the bath. Another major problem related to electrolytes is the formation of impurities such as sulfur. We have proved that working at a reduced voltage of 5 V does not alter cavity performance and makes it possible to reduce the undesirable particulate contamination in electrolytes and to increase their lifetime.
Highlights
Electropolishing (EP) in the HF-H2SO4 electrolyte has been efficiently used for the polishing of niobium superconducting radio frequency (SRF) cavities for decades: the electrolyte is in contact with the cavity and with an aluminum cathode set in the symmetry axis of the cavity
We successfully proved good rf results after EP at a reduced voltage of 5 V [process abbreviated as low-voltage EP (LV-EP)]
Voltamperemetric and Electrochemical impedance spectroscopy (EIS) measurements highlight the origins of the decreased current and deterioration of the surface occurring with aging EP mixtures: studies show that electropolishing of niobium is limited by diffusion of fluorine towards the niobium surface
Summary
Electropolishing (EP) in the HF-H2SO4 electrolyte has been efficiently used for the polishing of niobium superconducting radio frequency (SRF) cavities for decades: the electrolyte is in contact with the cavity (anode) and with an aluminum cathode set in the symmetry axis of the cavity. When a voltage is applied, niobium is removed in a very uniform way (micropolishing). The smoothening of the surface is generally attributed to the presence of a viscous layer at the niobium surface in a diffusion regime. Progress has been made in different laboratories to explain electrochemical mechanisms involved in EP and the origins of the aging of the electrolyte [1,2,3,4]. Complementary EIS measurements have been done in different mixtures. They prove that electrochemical mechanisms are likely to evolve with the aging of the bath. An increased diffusion of fluorine could make it possible to accelerate the removal rate or to counterbalance the aging
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