Aerodynamic Thrust Modelling in Wave Tank Tests of Offshore Floating Wind Turbines Using a Ducted Fan

Abstract

Wave tank testing of scaled models is standard practice during the development of floating wind turbine platforms for the validation of the dynamics of conceptual designs. Reliable recreation of the dynamics of a full scale floating wind turbine by a scaled model in a basin requires the precise scaling of the masses and inertias and also the relevant forces and its frequencies acting on the system. The scaling of floating wind turbines based on the Froude number is customary for basin experiments. This method preserves the hydrodynamic similitude, but the resulting Reynolds number is much lower than in full scale. The aerodynamic loads on the rotor are therefore out of scale. Several approaches have been taken to deal with this issue, like using a tuned drag disk or redesigning the scaled rotor.This paper describes the implementation of an alternative method based on the use of a ducted fan located at the model tower top in the place of the rotor. The fan can introduce a variable force that represents the total wind thrust by the rotor. A system controls this force by varying the rpm, and a computer simulation of the full scale rotor provides the desired thrust to be introduced by the fan. This simulation considers the wind turbine control, gusts, turbulent wind, etc. The simulation is performed in synchronicity with the test and it is fed in real time by the displacements and velocities of the platform captured by the acquisition system. Thus, the simulation considers the displacements of the rotor within the wind field and the calculated thrust models the effect of the aerodynamic damping. The system is not able currently to match the effect of gyroscopic momentum.The method has been applied during a test campaign of a semisubmersible platform with full catenary mooring lines for a 6MW wind turbine in scale 1/40 at Ecole Centrale de Nantes. Several tests including pitch free decay under constant wind and combined wave and wind cases have been performed. Data from the experiments are compared with aero-servo-hydro-elastic computations with good agreement showing the validity of the method for the representation of the scaled aerodynamics. The new method for the aerodynamic thrust scaling in basin tests is very promising considering its performance, versatility and lower cost in comparison with other methods.