Aerodynamic Study of a Drag Reduction System and Its Actuation System for a Formula Student Competition Car

Abstract

This work presents a computational fluid dynamic (CFD) analysis of a drag reduction system (DRS) used in a Formula Student competition vehicle, focusing on the interaction between the triple wing elements, as well as on the electrical actuators used to provide movement to the upper two flaps. The S1123 wing profile was chosen, and a 2D analysis of the wing profile was made. The trailing edge was rounded off to conform to Formula Student competition safety rules, resulting in around a 4% decrease in the lift coefficient and around a 12% increase in the drag coefficient for an angle of attack of 12°, compared to the original wing profile. The multi-element profile characteristics are: wing main plate with 4°, first flap 28°, and second flap 60°. To evaluate the wing operation, end plates and electrical linear actuators were added, generating a maximum lift coefficient of 1.160 and drag coefficient of 0.397, which provides around a 10% reduction in lift and a 9% increase in drag compared to the absence of the linear actuators. When activating the DRS, the flap rotation generates about a 78% decrease in the aerodynamic drag coefficient and 53% in the lift coefficient for the minimum aerodynamic drag setting.