Abstract

The present study focuses on the aerodynamic performance and structural analysis of the centrifugal compressor impeller. The performance characteristics of the impeller are analyzed with and without splitter blades by varying the total number of main and splitter blades. The operating conditions of the compressor under centrifugal force and pressure load from the aerodynamic analysis are applied to the impeller blade and hub to perform the one-way Fluid–Structure Interaction (FSI). For the stress assessment, maximum equivalent von Mises stresses in the impeller blades are compared with the maximum allowable stress of the impeller material. The effects of varying the pressure field on the deformation and stress of the impeller are also calculated. The aerodynamic and structural performance of the centrifugal compressor at 73,000 rpm are investigated in terms of the efficiency, pressure ratio, equivalent von Mises stress, and total deformation of the impeller.

Highlights

  • Impellers are required to be designed to withstand the centrifugal force due to the rotation of rotor assemblies and the pressure forces due to the three-dimensional viscous fluid flow inside blade channels [1,2]

  • The centrifugal and Coriolis forces generated in the centrifugal compressor impeller can be determined using Computational Fluid Dynamics (CFD) analysis, and the stresses acting on the impeller can be determined using the Fluid–Structure Interaction (FSI) analysis

  • The present study focuses on the flow characteristics, the aerodynamic performance analysis, and the structural safety of the centrifugal compressor impeller

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Summary

Introduction

Impellers are required to be designed to withstand the centrifugal force due to the rotation of rotor assemblies and the pressure forces due to the three-dimensional viscous fluid flow inside blade channels [1,2]. Both the inertial forces due to rotation and hydrodynamic forces due to the flow result in stress acting on the impeller blade surfaces. The centrifugal and Coriolis forces generated in the centrifugal compressor impeller can be determined using Computational Fluid Dynamics (CFD) analysis, and the stresses acting on the impeller can be determined using the Fluid–Structure Interaction (FSI) analysis. The stress values obtained from the analysis are applied to perform the pre-stressed analysis

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