Abstract

The impact of AEO7 surfactant on the corrosion inhibition of carbon steel (C-steel) in 0.5 M HCl solution at temperatures between 20 °C and 50 °C was elucidated using weight loss and different electrochemical techniques. The kinetics and thermodynamic parameters of the corrosion and inhibition processes were reported. The corrosion inhibition efficiency (IE%) improved as the concentration of AEO7 increased. In addition, a synergistic effect was observed when a concentration of 1 × 10−3 mol L−1 or higher of potassium iodide (KI) was added to 40 µmol L−1 of the AEO7 inhibitor where the corrosion IE% increased from 87.4% to 99.2%. Also, it was found that the adsorption of AEO7 surfactant on C-steel surface followed the Freundlich isotherm. Furthermore, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements indicated that AEO7 was physically adsorbed on the steel surface. The surface topography was examined using an optical profilometer, an atomic force microscope (AFM), and a scanning electron-microscope (SEM) coupled with an energy dispersion X-ray (EDX) unit. Quantum chemical calculations based on the density functional theory were performed to understand the relationship between the corrosion IE% and the molecular structure of the AEO7 molecule.

Highlights

  • Carbon steel (C-steel) is extensively utilized as a construction material in different industrial fields due to its high mechanical properties and low cost

  • It reveals that the higher the concentration of AEO7 is, the lower the weight loss we measure i.e. the higher the corrosion IE% we calculate

  • The result can be attributed to the ability of AEO7 to be adsorbed on the surface of carbon steel (C-steel) because of the existence of seven oxygen atoms arranged in a kind of chain sequence in AEO7 which helps the 3d orbitals of an iron atom to interact with the lone pairs of electrons from the oxygen atoms[39,40,41]

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Summary

Introduction

Carbon steel (C-steel) is extensively utilized as a construction material in different industrial fields due to its high mechanical properties and low cost. The ethoxylated fatty alcohols surfactants are one of the most common nonionic surfactants that are used in the detergent industry and for an eco-friendly applications[21,22] Their corrosion inhibition effectiveness is not yet well exploited especially in acidic environments[23,24]. A novel eco-friendly Gemini surfactant is synthesized by Mobin et al, namely, Ethan-1,2-diyl bis(N,N-dimethyl-N-hexadecyl ammonium acetoxy) dichloride (16-E2-16) This mixed-type corrosion inhibitor considerably increases the corrosion inhibition efficiency (IE%) of mild steel to 98% in 1 M HCl at 60 °C26. The aim of this work is to investigate AEO7 nonionic surfactant as an eco-friendly corrosion inhibitor for C-steel at ambient and elevated temperatures in 0.5 M HCl, which to the best of our knowledge, has not been previously reported literature. Where W is mass loss in mg, ρ is the C-steel density in g cm−3, A is the surface area of the sample in cm[2] and t is the time of the test in h

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