Abstract

Unexpected equipment downtime is a 'pain point' for manufacturers, especially in that this event usually translates to financial losses. To minimize this pain point, manufacturers are developing new health monitoring, diagnostic, prognostic, and maintenance (collectively known as prognostics and health management (PHM)) techniques to advance the state-of-the-art in their maintenance strategies. The manufacturing community has a wide-range of needs with respect to the advancement and integration of PHM technologies to enhance manufacturing robotic system capabilities. Numerous researchers, including personnel from the National Institute of Standards and Technology (NIST), have identified a broad landscape of barriers and challenges to advancing PHM technologies. One such challenge is the verification and validation of PHM technology through the development of performance metrics, test methods, reference datasets, and supporting tools. Besides documenting and presenting the research landscape, NIST personnel are actively researching PHM for robotics to promote the development of innovative sensing technology and prognostic decision algorithms and to produce a positional accuracy test method that emphasizes the identification of static and dynamic positional accuracy. The test method development will provide manufacturers with a methodology that will allow them to quickly assess the positional health of their robot systems along with supporting the verification and validation of PHM techniques for the robot system.

Highlights

  • Since 2000, robots have evolved to enable greater capabilities within a wide range of applications

  • Robot systems are being asked to take on a wide range of tasks, some of which vary over time in reconfigurable environments, where the long-term health prognosis of the overall robot system is largely unknown

  • As new robot system work cells come online, as their configurations change, or as old components are replaced with new ones, it becomes important to establish the robot system’s current and predicted health states under expected future operating conditions

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Summary

Introduction

Since 2000, robots have evolved to enable greater capabilities within a wide range of applications. Chen, Fuhlbrigge, & Li, 2008) (Park & Park, 2008) (Summers, 2005). Among the variety of robots, industrial robotics continue to be a significant investment within manufacturing to improve productivity and reduce costs. Robot systems are providing manufacturers with greater opportunities to improve their productivity, efficiency, and quality. New technologies, such as enhanced sensors and microprocessors, have become more affordable and capable with current robot systems. These changes in robot systems have impacted the applications for which robots can be used within production. As robot systems become more flexible (e.g., capable of ‘quick-changing’ different end-effectors to perform a range of tasks within the same work cell), they are becoming more capable of meeting customer demands for greater product variety in small volumes (Muller, Esser, & Vette, 2013) (Bi & Lang, 2007)

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