Advances in the understanding of mesoporous transition aluminas: Unveiling the correlation between morphology and thermostability

Abstract

The thermostabilities of mesoporous γ-Al2O3 samples with similar initial surface areas and average pore radii, but significantly different pore volumes, were studied in detail. The results show that γ-Al2O3 with highest initial pore volume converts to α-Al2O3 at a significantly higher temperature, along with larger residual surface area and pore volumes after aging. These observations are directly related to the morphologies of the individual particles and the resulting aggregate structures, which were studied by automated crystallite orientation mapping (ACOM-TEM). Large particles with well-developed plate-like morphologies preferentially form dense stacks by assembly via the {110} main basal planes (pseudo-cubic lattice). This arrangement favors sintering and the formation of α-Al2O3 at comparatively low temperatures. Aluminas with higher proportions of the lateral {100} and {111} facets tend to form aggregate structures with higher porosities and lower interparticle contact areas, thus explaining their superior thermostabilities. These findings highlight the importance of the aggregate structure for the purposeful development of alumina-supported catalysts.