Abstract

Advances in bioelectronics for neuroscience and neuroengineering have enabled continuous monitoring of electrophysiological signals and feedback modulation of abnormal brain activities. Despite such progress, there remain issues in terms of long-term high-quality neural interfacing, mainly owing to inherent mechanical, chemical, and electrical mismatches between the device and the brain tissue. New approaches, therefore, are required to address these discrepancies between the biotic and abiotic system. This review introduces technological advances that potentially solve such issues by using soft materials and devices. Specifically, we summarize recent progress in soft materials, such as nanoscale materials, conductive polymers, functionalized hydrogels, and stretchable conductive nanocomposites. These unconventional materials, combined with customized processing techniques and device designs, provide novel soft device solutions for brain science and clinical neuroengineering. Recent advances in bioelectronics, such as skin-mounted electroencephalography sensors, multi-channel neural probes, and closed-loop deep brain stimulators, have enabled electrophysiological brain activities to be both monitored and modulated. Despite this remarkable progress, major challenges remain, which stem from the inherent mechanical, chemical, and electrical differences that exist between brain tissues and bioelectronics. New approaches are therefore required to address these mismatches between biotic and abiotic systems. Here, we review recent technological advances that minimize such mismatches by using unconventional soft materials, such as silicon/metal nanowires, functionalized hydrogels, and stretchable conductive nanocomposites, as well as customized fabrication processes and novel device designs. The resulting novel, soft bioelectronic devices provide new opportunities for brain research and clinical neuroengineering. Recent advances in bioelectronics, such as skin-mounted electroencephalography sensors, multi-channel neural probes, and closed-loop deep brain stimulators, have enabled electrophysiological brain activities to be both monitored and modulated. Despite this remarkable progress, major challenges remain, which stem from the inherent mechanical, chemical, and electrical differences that exist between brain tissues and bioelectronics. New approaches are therefore required to address these mismatches between biotic and abiotic systems. Here, we review recent technological advances that minimize such mismatches by using unconventional soft materials, such as silicon/metal nanowires, functionalized hydrogels, and stretchable conductive nanocomposites, as well as customized fabrication processes and novel device designs. The resulting novel, soft bioelectronic devices provide new opportunities for brain research and clinical neuroengineering. Brain diseases and disorders, including neurodegenerative, psychiatric, oncological, and neurodevelopmental, as well as injuries that require neurorehabilitation, have highlighted a clinical role and need for neurotechnologies that can monitor and modulate brain activity. Such technologies might also have wider clinical applications, given that electrical signals from the brain coordinate peripheral nerves and electrically active organs, including the heart,1Levy M.N. Martin P.J. Autonomic neural control of cardiac function.in: Sperelakis N. Physiology and Pathophysiology of the Heart. Kluwer Academic Publishers, 1989: 361-379Crossref Google Scholar muscles,2Houk J.C. Rymer W.Z. Neural control of muscle length and tension.in: Comprehensive Physiology Supplement 2. Handbook of Physiology. The Nervous System, Motor Control. Wiley, 2011https://doi.org/10.1002/cphy.cp010208Crossref Google Scholar gastrointestinal organs,3Browning K.N. Travagli R.A. 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These issues are largely due to the different mechanical characteristics, called “mechanical mismatches,” that exist between biological tissue and the materials used in bioelectronic devices. In addition, there are notable mismatches between the chemical13Hong Y.J. Jeong H. Cho K.W. Lu N. Kim D.H. Wearable and implantable devices for cardiovascular healthcare: from monitoring to therapy based on flexible and stretchable electronics.Adv. Funct. Mater. 2019; 29: 1808247Crossref Scopus (0) Google Scholar and electrical14Butson C.R. McIntyre C.C. Tissue and electrode capacitance reduce neural activation volumes during deep brain stimulation.Clin. Neurophysiol. 2005; 116: 2490-2500Crossref PubMed Scopus (217) Google Scholar,15McCreery D.B. Agnew W.F. Yuen T.G.H. Bullara L.A. Comparison of neural damage induced by electrical stimulation with faradaic and capacitor electrodes.Ann. Biomed. 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Additionally, we highlight device applications that have shown promise in clinical studies, discuss issues associated with the clinical translation of soft bioelectronics, and end with future directions for the improved design of soft bioelectronics. A key issue in conventional bioelectronics is a mechanical mismatch,16Feron K. Lim R. Sherwood C. Keynes A. Brichta A. Dastoor P.C. Organic bioelectronics: materials and biocompatibility.Int. J. Mol. Sci. 2018; 19: 2382Crossref Scopus (22) Google Scholar,17Someya T. Bao Z. Malliaras G.G. The rise of plastic bioelectronics.Nature. 2016; 540: 379-385Crossref PubMed Scopus (540) Google Scholar which mainly derives from two important contributors of a device, namely its material properties and its geometry, which are interdependent. Young's modulus, which defines how a material will strain (that is, deform) under stress (as measured by force/unit area), differs by several orders of magnitude between conventional rigid bioelectronic devices (which have moduli in the order of GPa) and soft brain tissues (which have moduli in the order of kPa).18Bettinger C.J. Recent advances in materials and flexible electronics for peripheral nerve interfaces.Bioelectron. Med. 2018; 4: 6Crossref PubMed Google Scholar The overall size and design of electrodes also affect the bending stiffness, which is proportional to Young's modulus, the width of the probe, and the third power of thickness of the probe.19Xie C. Liu J. Fu T.M. Dai X. Zhou W. Lieber C.M. Three-dimensional macroporous nanoelectronic networks as minimally invasive brain probes.Nat. Mater. 2015; 14: 1286-1292Crossref PubMed Scopus (181) Google Scholar As a result, rigid implanted devices, conventionally made of tungsten wires or silicon probes, can cause chronic stressors, which over a long period of time can cause significant damage to brain tissue as well as to the implant itself, generating functional failures in both (Figure 1A). In contrast, soft bioelectronics can better endure the same stressors (Figure 1B). Device implantation, such as for intracortical recording, can also cause damage to an implant and the surrounding tissue during the process of implantation (for example through scarring, bleeding, and inflammatory reactions). There are also long-term effects, such as the isolation of a bioelectronic device due to fibrous scar formation and subsequent chronic inflammation, which can include protein attachment, astrocyte recruitment, and fibrosis around implanted electrodes. The formation of these fibrous tissues increases the electrical impedance at the tissue-electrode interface and the degradation of measured electrical signals (Figure 1C). The geometry and size of an implant also determine the extent of damage. For example, larger bioelectrodes exhibit higher mechanical mismatch and cause greater mechanical damage.20Singh S. Lo M.-C. Damodaran V. Kaplan H. Kohn J. Zahn J. Shreiber D. Modeling the insertion mechanics of flexible neural probes coated with sacrificial polymers for optimizing probe design.Sensors (Basel). 2016; 16: 330Crossref Scopus (0) Google Scholar The vigorous micromotions of the brain also cause chronic stress on the tissue.21Pan L. Wang F. Cheng Y. Leow W.R. Zhang Y.W. Wang M. Cai P. Ji B. Li D. Chen X. A supertough electro-tendon based on spider silk composites.Nat. Commun. 2020; 11: 1332Crossref PubMed Scopus (5) Google Scholar,22Prodanov D. Delbeke J. 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Self-adhesive and capacitive carbon nanotube-based electrode to record electroencephalograph signals from the hairy scalp.IEEE Trans. Biomed. Eng. 2016; 63: 138-147Crossref PubMed Scopus (14) Google Scholar,25Zou Y. Dehzangi O. Nathan V. Jafari R. Automatic removal of EEG artifacts using electrode-scalp impedance.in: 2014 IEEE International Conference on Acoustics, Speech and Signal Processing (ICASSP). IEEE, 2014: 2054-2058Crossref Scopus (3) Google Scholar Due to the stiffness of the constituent materials, conventional electrodes cannot perfectly follow the microscopic curvature of the wrinkled skin. Additionally, repetitive stretching of elastic skin often causes electrodes to delaminate from it. Such non-conformal contact with the skin surface can abruptly increase impedance and dramatically decrease the signal-to-noise ratio (SNR). Furthermore, the long-term attachment of rigid electrodes to the skin leads to skin irritation, necessitating the use of softer materials.26Drees C. 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A multichannel neural probe with embedded microfluidic channels for simultaneous in vivo neural recording and drug delivery.Lab Chip. 2015; 15: 1590-1597Crossref PubMed Google Scholar and their alloys, placed on flexible polymer substrates such as polyimide, parylene, and epoxy, have been used to generate flexible, ultrathin bioelectronics. The geometry of ultrathin devices can be designed as a mesh structure to maximize the effect of ultrathin materials on the deformability of the device.10Kim

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