Advancements in multi-material additive manufacturing of advanced ceramics: A review of strategies, techniques and equipment

Abstract

Ceramics possess notable attributes including excellent wear resistance, exceptional high-temperature strength, superior hardness, and outstanding biocompatibility, rendering them indispensable for the fabrication of key industrial components. Additive manufacturing presents significant benefits such as precise fabrication, design flexibility, and the ability for mass customization. This technology facilitates the creation of intricate structural or functional ceramic components with complex geometries, effectively addressing issues that are inadequately managed by conventional methods, such as the inherent brittleness of ceramics and challenges associated with ceramic machining. As advancements in aerospace, special industry, and biomedical sectors progress, the performance limitations of uniform ceramic materials and structures have emerged as a bottleneck constraining the broadening of their application range. There is a pressing need to transition from single-material ceramic additive manufacturing to multi-material printing. This paper highlights and compares various notable advancements in typical single-material ceramic additive manufacturing. In addition, it delves into the present status of multi-material ceramic additive continuous forming and the development of associated equipment, focusing on different forming mechanisms. Finally, the paper concludes by identifying the primary challenges and research priorities in multi-material ceramic additive manufacturing, and suggests potential directions for future development.