Advancement in Openhole Sand-Control Applications With Shape-Memory Polymer

Abstract

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 181361, “Advancement in Openhole Sand-Control Applications With Shape-Memory Polymer,” by Xiuli Wang and Gbenga Osunjaye, Baker Hughes, a GE company, prepared for the 2016 SPE Annual Technical Conference and Exhibition, Dubai, 26–28 September. The paper has not been peer reviewed. Conventional openhole sand-control techniques include standalone screens, expandable screens, and openhole gravel packing (OHGP). In some cases, the uniformity, size, and level of compressive strength of the formation dictate the use of an OHGP completion. However, OHGP is not always feasible or practical for some reservoirs and geographic locations. Shape-memory-polymer (SMP) technology can fill the gaps that exist with current OHGP techniques. This paper summarizes a technology using SMP to provide downhole sand control in openhole environments. Introduction The SMP conformable sand-control system consists of an engineered polymer material compacted onto a retainer cartridge (outer shroud, plain Dutch-weave mesh, and inner shroud). The assembly is then installed onto a perforated base pipe by mechanical means to provide a simple modular system for openhole sand-control applications. SMP Principle and Engineered Behaviors. The SMP typically has two different states: the glass state at low temperatures and the rubber state at higher temperatures. The point of change of state (the transition from the glass state to the rubber state), and the associated temperature, is referred to as the glass transit temperature (Tg). The engineered SMP has a defined Tg—the point where shape recovery starts. The initial SMP is first heated to the Tg of the polymer. Then, a mechanical force is applied to compact it to a smaller diameter and onto a retainer cartridge. The condensed SMP is then cooled below its Tg, and the force is removed. The SMP retains its compacted size until the surrounding temperature of the SMP reaches the Tg, at which point shape recovery begins. The bottomhole temperature (BHT) of the candidate reservoirs needs to be lower than the Tg to ensure that the SMP is rigid under the downhole conditions during the production phase. After the SMP sand-control system is installed in a wellbore, to expand the SMP under a BHT that is lower than the Tg, an activation fluid must be introduced. This activation fluid serves as a catalyst and temporarily reduces the Tg below the BHT so the SMP will be recovered to its initial shape. After the SMP is deployed, the activation fluid is flushed out. The SMP retains its recovered shape that conforms to the wellbore, and it is ready for production.