Advanced three-dimensional paper structures: Mechanical characterization and forming of sheets made from modified cellulose fibers

Abstract

Cellulose partially converted to dialcohol cellulose has been identified as a potential breakthrough material for the production of bio-based, complex, double-curved surfaces due to its extensive strain-at-break characteristics (reaching as great as 80% in tensile loading). Tensile testing of handsheets made from modified cellulose fibers was conducted from 50 to 90% relative humidity (RH) and from 23 to 150 °C. Strain-at-break of the handsheets ranged from 35 to 80% over this humidity and temperature range, which is significantly greater than typical cellulose-based materials. The combined effect of moisture and temperature was further investigated by dynamic mechanical thermal analysis, which was utilized to determine the glass-transition temperature of the handsheets as a function of relative humidity. Based on the tensile test results and verified by the three-dimensional (3-D) forming and simulation, a forming limit diagram (strain-based failure surface which describes and illustrates the formability of the material) for the handsheets was generated. This forming limit illustrates significant extent to which this bio-based material can be 3-D formed into advanced structures. Furthermore, temperature was identified as the best, quickest, and most controllable method of improving extensibility of this material during 3-D forming.