Advanced tensile fracture analysis of alumina ceramics: Integrating hybrid finite-discrete element modeling with experimental insights

Abstract

This study offers novel insights into the Mode I tensile response of an alumina ceramic through the use of computational modeling and the flattened Brazilian disk (FBD) experiments. A modified hybrid finite-discrete element method (HFDEM) is developed, integrating a coupled damage and friction cohesive model and a microscopic stochastic fracture model with a Weibull strength distribution by Monte Carlo simulation. The model is used to simulate direct tensile failure processes under quasi-static loading conditions, providing qualitative and quantitative predictions of direct tensile failure processes of an alumina ceramic. Concurrently, quasi-static flattened Brazilian disk tests (indirect tensile tests) are performed on a standard MTS machine coupled with a high-speed camera. The modified HFDEM model is also applied to reproduce the FBD experiments, and our simulated tensile strength is consistent with the experimental results. The results of the modified HFDEM model show three kinds of phenomena (i.e., “underestimation”, “reasonable estimation”, and “overestimation” of the indirect tensile strength) and four different types of associated fracture and fragment patterns of FBD testing. The integration of simulation and experimental results reveal relationships between fracture patterns, fragment geometry, tensile strength, and indirect tensile strength. The fracture and fragmentation patterns derived from our modified HFDEM model can be utilized to analyze the “tensile strength” measured in BD testing. Overall, this research offers important insights and direction for future Brazilian disk experiments and tensile strength assessments, enhancing our comprehension of ceramic failure mechanisms under tensile loadings.