Abstract

This paper aims at carrying out comparative performance analysis of simple and advanced cycles large-scale aero-derivative industrial gas turbines derived from aircraft turbofan engines. The investigation involves technical performances of three large-scale aero-derivative engine cycles based on existing and projected cycles for applications in land based power generation and Combined-Heat-and-Power (CHP). Preliminary design and performance simulation were implemented of a simple cycle (baseline) three-spool 100 MW aero-derivative engine model, intercooled and intercooled/recuperated engine cycles of the same 100 MW nominal power rating. In the analysis, design point and off-design performances of the engine models were established. The results indicate that to a large extent, the advanced engine cycles showed superior performance in terms of thermal efficiency, and fuel flow. In numerical terms, thermal efficiencies of intercooled engine cycle, and intercooled/recuperated engine cycles, over the simple cycle at design point increased by 2.42% and 0.94% respectively, whereas heat rates of these cycles over simple cycle at design point decreased by 2.37% and 0.93% respectively. It is worthy of note that for large-scale aero-derivative gas turbines having power rating of 100 MW and above, intercooled cycle would consume less fuel than intercooled-recuperated and simple cycles. This finding would actually aid good choice of cycle option for large-scale aero-derivative gas turbine designers, manufacturers and users.

Highlights

  • Aero-derivative industrial gas turbines (ADIGT) could be grouped into three categories namely: small-scale, medium-scale, and large-scale aero-derivatives, based on different ranges of power ratings

  • A simple cycle three-spool engine inspired by the aero-derivative GE LMS100 core is chosen as the baseline engine

  • With an overall compression ratio of 42:1, it has an annular combustor equipped with dry low emission (DLE) technology, and an air-cooled high pressure turbine (HPT) which drives the high pressure compressor (HPC)

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Summary

Introduction

Aero-derivative industrial gas turbines (ADIGT) could be grouped into three categories namely: small-scale, medium-scale, and large-scale aero-derivatives, based on different ranges of power ratings. Small-scale ADIGT category can be defined as having the range of power rating from about 0.6 MW up to 5 MW. Large-scale category would be considered as the class having power rating above 20 MW [1]-[3]. The decision to use aero-derivative gas turbines is mainly based on economical and operational advantages. By introducing aero-derivative’s removable gas generator, better flexibility is provided which in turn leads to reducing maintenance operation and enhancing gas turbine availability in industrial applications [6]. More so, implementing aero-derivative technology for industrial gas turbine has resulted in low maintenance downtime, good part-load efficiencies and higher rate of return [4]-[7]

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